Farming, Saturday, March 30, 1996 RADIANT BARRIER INSULATION Kenneth Kephart Associate Professor Animal Science Eileen Wheeler Assistant Professor Agricultural And Biological Engineering Protecting pigs from the ele ments is a major reason for keep ing them in an environmentally controlled facility. Part of the comfort we provide comes in the form of addol heat during the winter months; another byway of increased ventilation rates during the summer. Both modifications require energy and cost money. To minim ize our energy expenditure and to make the building more comfort able and efficient, we insulate it. Conventional insulation includes ball (fiberglass), rigid (polystyrene, etc.) and blown-in (cellulose). Another, less conven tional form, is radiant barrier insulation. It isn’t new. And despite the fact that it has seen little use by the livestock industry, manufacturers periodically “re-introduce” the product as a new technology that we’re ignoring. Radiant barrier insulation func tions and performs differently than conventional forms. The purpose of this article is to clarify what radiant barrier insulation docs, and in regard to livestock housing, what it docs not do. Heat Losses During Winter Months Heal losses from livestock facil- A LESSON WELL LEARNED... LANCASTER FARMING'S CLASSIFIED ADS GET RESULTS! hies occur by three methods: con duction, convection, and radiation. Conduction is the transfer of heat between two materials that touch. Sit down on a cold metal seat at a football game and heat flows from your backside to the seat From a heated livestock building, heat is conducted through the walls from the inside to the exterior surface. Heat is also transferred from building mater ials, such as floors and lower side walls, to the surrounding earth. Convection is the transfer of heat by movement of a fluid such as air or water. Convection can be natural as when wanned air rises, or forced, as with a fan. From a bam, heat losses by convection occur from wind, infiltration, and the ventilation system. Radiation is the transfer of beat energy (emit ted and absorbed) between two surfaces that do not touch. In a room with a hot wood stove, you feel the heat on the side of your body facing the stove even though you might be a considerable dis tance away. The hotter, closer, and larger the surface, the mote intense the thermal radiation. With our livestock building, heal will radiate from the relatively warm walls or roof to anything in direct view of that surface. When radiation strikes an object, it can bounce back (reflect); it can pass through (transmit); or it can be retained as heat (absorb). Now, how docs heat from inside the building get outside? By these three methods combined. For simplicity, let’s say our bam is an unheated gestation bam full of sows in the winter. As the sows lie on the floor, heat from their bodies is conducted through the concrete into the cooler earth below. Heat from their bodies is also conducted to the air molecules that actually touch the sow. These warmed air molecules rise and set up convec tion currents within the room. Both conduction and convec tion warm the air inside the facili ty, which warms the side walls and ceiling by the same means. Finally, the ventilation system will remove warm, moist air by natural or mechanical convection. In addition, sows and warm objects in the room radiate heat in all directions. Little if any radia tion will be transmitted to the out side. For most materials in a bam, only a small amount of radiant heat will be reflected, so the radiation (from the sows) tends to be absorbed by building surfaces. This thermal radiation, together with conduction and convection, will warm the side walls and ceil ing. Some heat from the walls and ceiling will be radiated back into the room. The rest will be trans ferred to the outside surface by conduction. Heat Gains During Summer Months In hot weather, the situation is more or less in reverse. Higher temperatures outdoors warm the bam by the same three methods. Also, the sun’s radiant energy is much more intense in the summer. That warms most of the roof and sidewalls. This heat can be then be transferred into the building. Stopping Heat Transfer With Insulation Actually, insulation doesn’t stop heat transfer, it just slows it down. (Higher R values mean a higher “resistance” to heat transfer.) Consider our sow facility during the winter. The inside wall surface is warm. That heat will be con ducted through the wall materials to the outside surface and lost to the outdoors by a combination of conduction, convection, and radiation. How ftst will heat loss occur? That depends on several things, the most important of which is insulation. How Docs A Radiant Barrier Fit Into This Mess? Radiant barriers are used to reflect thermal radiation. In winter, you want to reflect the radiant energy back into the building, and in summer you want to reflect the sun’s radiant energy back out of the building. Radiant barriers are usually made of aluminum, because of its excellent thermal reflective prop erties. They often look like heavy aluminum foil; in fact, they’re two aluminized sheets separated by a porous material or thin layer of air bubbles. When they come out of the box, radiant barriers do a good job of reflecting radiation. Most of the heat radiating from a cow or a sow or the sun will bounce back when it hits the barrier. But for that reflec tance to be maximized, the surface must stay clean and shiny. Radiant barriers (even those with air bubbles, commonly called Bubble Pack) arc not too effective at slopping heat transfer associated with conduction. Because of this, radiant barriers must be installed so that little if anything touches one or both sides of the radiant barrier. Keeping one side “open” reduces heat transfer by conduc tion and enables the radiant barrier to reflect thermal radiation. In fact, they work best if they’re installed inside wall or ceiling panels adja cent to a thin (less than 2-inch) airspace. This keeps dust and dirt from accumulating and also reduces heat transfer from convec tive currents. Should Radiant Barriers Be Used In Livestock Facilities? When used alone, radiant bar- *&9Mk ■r^Tiili-ir«T[ PAULB. i. MB FOOD II PA GROOMING CHUTE 5i tirr t'l B ' h| r ? • Coated with baked on TGIC Polyester Urethane Powder • For safe and easy grooming, washing and clipping cattle • Expanded metal floor stays cleaner and gives more traction • Assembles and disassembles quick and easy • Can easily be moved and loaded by one person PAUL B. ZIMMERMAN, INC. | Call or Write For Hours 295 Woodcomer Rd. ¥ Additional Information Mon.ThruFri. Lititz, PA 17543-9165 Q And Your 7to 5 i Mile West of Ephrata 3 4V Nearest Dealer 717-738-7365 Un gg>BMatfllWlg| liHI — iH 1 a in € riers permits lot ofheat transfer by conduction. Unfortunately, some distributors may tell you other wise. When they do. they’re ignor ing research studies by several institutions between 198 S and 1992. These studies showed the following: •Radiation barriers by them- little resistance to heat flow (an effective R value of 0 for foil alone, to 1 for Bubble Pack). • When installed adjacent to a dead air space of a six-inch wall section, they increase the average R value of the entire wall section by about 1.9. • The reflective properties aie significantly reduced when the material is covered with dust or a small amount of condensation. • Broilers grew faster when in a facility insulated with six inches of Fiberglass compared to those in an identical building insulated with radiant barrier bubble pack. The house with radiant barrier required more heating fuel (2,700 extra gal lons over 10 flocks). In addition, condensation formed on the ceiling under the eaves, and after 31 months the reflectance of the radiant barrier was reduced by approximately 33 percent. So, using a radiant barrier as the only insulating material is not wise in regard to operating cost or ani mal comfort. What about using radiant barrier in addition to conventional insula tion? To be effective, the radiant barrier should be installed next to a narrow air space inside the ceiling and wall panels. That is no easy task, but let’s assume it could be done without altering wall or insu lation thickness. Typical cost of radiant barrier is about $.30/square foot. If we installed fibciglass in a six-inch side wall, the R value of the entire wall would be approximately 20.5. Adding the radiant barrier (inside the wall, next to an air space) would increase the R value (Turn to Page C 5) SIDE BARS CAN BE VERTICAL OR HORIZONTAL