Lancaster farming. (Lancaster, Pa., etc.) 1955-current, September 25, 1993, Image 189
Manure Marketing (Continued from Pago 4) By-Products To Profit Some poultry producers have found a way to turn the by products of their operation into profit. At the Elizabethtown, Pa. layer farm of Paul M. Wolge muth, Jr., a turnkey layer com posting system allows the man ure generated by a200,000-bird flock to dry and compost gradually. The system, built by Salmet, in Germany, was installed in 1991 to move manure from the cages, dry it with special whisk ing fans above a conveyor, and move to a section of the build ing. There, three 17-foot by 300-foot lanes support win drows of manure that is gradu ally turned and dried through a system that runs the length of the house and back. The system is installed in a 370-foot by 105-foot layer house holding about 142,000 layers. The manure is trans fercd from the laying area by conveyor every seven days. The conveyor machine moves at a speed of 5'A inches per minute, or about eight hours through the lane. After dried and composed, a frontloader is used to move the machine to a conveyor, which loads it to a truck, or to a grinder, to be further refined. • LAYERS more eggs, improved shell quality • PULLETS achieve body weight goals on less feed • BROILERS improved feed conversion • BREEDERS improve hatachability • TURKEYS better feed conversion Wolgemuth said that he decided to use the system to provide a better environment for the birds. “We’re in Mount Joy Town ship,” he said, “and our town ship says that before they would give any kind of a build ing permit for livestock facili ties, they want to make sure we are in compliance with a man ure management plan.” According to the poultry far mer, the plan indicated the farm had slightly too much manure for the 165 tillable acres cover ing two separate farms. To add more chickens, said Wolge muth, “we had to have apian to get rid of the manure and not put any of it on our existing farm ground.” In 1991, they decided to market the manure. First they installed the Salmet system. The key to the system is drying the manure (fresh layer manure is about 70 percent moisture) right out of the layer house to under 60 percent in order to get the composting to start. The Salmet system dries the manure without having to add any additional drying ingre dients, said the poultry farmer. “I didn’t want a system where we would have to be trucking in other material to add to the' manure, such as wood shavings or paper or leaves or whatever,” he said. ' He said at that point he had several markets for the com- Poultry Notes Supplement to Lsncsster Farming, Saturday, Sept 25, 1993-Pege 5 posted material, but the buyers wanted pure manure, not pro duct that included wood shav ings, sawdust, or some other drying material. The composting machine can be moved in a few minutes to each lane. Six weeks after fresh manure goes in one end, it comes out the other end as dry manure. The dry manure is then ground up, depending on .-cus tomer requirements. Wolgemuth sells about 1.400 tons per year of fertilizer, the majority of which goes to a company called Harmony Pro ducts in Norfolk, Va. Harmony markets a retail line of organic based lawn and garden fertilizers. He is considering marketing the compst as a bagged product under the Green Tree Organic label. The label indicates the fertilizer is “100% Natural Organic” with a 3-2-2 analysis. (Tests on the manure at any time can differ by a percentage point or so, indicated Wolge muth, so the label is a guaran teed minimum of the availabili . ty based on recent and ongoing analyses. The labeling requires the analysis indicate the break down of water soluble and insoluble nitrogen, listing actu al availability of nutrients, including phosphorous.) He is attempting to develop markets for 5-pound, 15-pound, and 40-pound bags of the composted manure. He (Turn to Page 6) LB lON ® CM Aiilßl® tSii SJMivßln (QUID \ Lancaster Farming I —r~L rteoDosiav LKj®iS Paul Wolgemuth Is attempting to develop markets for 5-pound, 15-pound, and 40-pound bags of the com posted layer manure. He Indicated he wants to move gradually Into local retail markets and do some adver tizing locally to see what the demand for the product will be. ENT DISTRIBUTORS, INC. P.O. BOX 15 PEACH BOTTOM, PA 17563 PHONE 717-548-3811 Use REPLAMIN® L and POULTRY PA if you want Xh feathers edge o profitability. \ a