— Lancaster Farming. Saturday. July 13. 1974 16 For ten months out of the year, this water-filled trough in the foreground is brimming with brewers grains. The feed material is piped directly to the feedlot from the Pennco Distillery, which is next door to the Lebanon Valley Cattle Company. The distillery closes down for two months every summer for vacation, repairs, etc. Tucked away behind a hill in back of the Pennco Distillery is the Lebanon Valley Cattle Company, reportedly Pennsylvania’s biggest feedlot • ■* r 'Tw. - - . r x —«-* -- . „ Aar• - | i, | *** . - . ’7- A front-end loader is used to fill feed wagons at the Lebanon Valley Cattle Company. The wagons deliver the horticultural byproduct feed to the company’s - - 1200 head. The number of cattle on feed now is down somewhat because of marketing conditions, but Jerry Hatcher, president, says they expect soon to be —i ' r - 'W C * >v ♦ ‘ - '« «n*-QV *'V •” 1 ' r,, «. * t\ ' 4 ' 'v &V ' Feedlot f ( * (Continued from Fife 1] near Newmanstowh. Then* as now, one of the principal feed ingredients for animals in the lot were the brewers grains which are - -■. byproduct of the distillery operation. Over the years, Foulke built up the operation until he had a 3000-head capacity. Two years ago, after half-a-century in the cattle business, Foulke retired, selling his business to Dr. Barry Hershone. Hershone is a psychologist and wealthy businessman who owns the Mitchell School and the Main Line Day School in Hershone has been in the cattle business since he started a cow-calf operation on his “gentleman’s farm” outside Brickerville in Lancaster County. He’s the majority stockholder in the Lebanon Valley Cattle Company. With Hatcher’s - help, Hershone hopes to build the feedlot’s rapacity to 5000 head at a time. Of the 5000 head he’d like to have in the feedlot, Hershone wants to own 1000 himself, through his Mitchell Farms subsidiary, and feed* 4000 head for customers. In a brochure describing the Lebanon Valley Cattle operation, ~ k ** *--« j - * - ***i > *g«^’ k^ j *^^**^'*' sy-* 4 ' - " ->- » L '/tr>J' * , v '>s# -if 'v^ v »i * ' ' ' t -« i vrv *V' ■* ,S"sxv'~* v ' >*' * * w *> *“J 4* *> ' „i X , _ j Cv - r ■ r r'- f .V* 'V, / v V * > 1 M. r t 4 **xV - H. ' ” t 'Tt* A %. - , A' *"*■* ',•% ’* , Mel Dozer oversees yard Pennsylvania’s biggest feediot. Dozer operations' for the Lebanon Valley has been with the operation since its Cattle Company, which is reportedly inception during World War 11. potential customers are there are other Penn shown how they can become sylvania feeders mfing cattle feeders without ever byproducts. Centre County’s setting foot on a feedlot. Rockview Correctional. Lebanon Valley will buy the Institute, for has a cattle, fatten them at the 220-cow dairy-beef herd that rate of two-and-a-half to gets about three-fourths of three pounds a day, sell them- its winter diet from cannery after 175 to 200 days, and wastes. turn the profit over to the A healthy chunk of Penn customer. sylvania’s apple pomace - The brochure also says, the matterial that’s left after “When the cattle are apples are made into sauce received at the feed yard, or juice -is fed to Cattle, they will be weighed, vac- Wilson said. In his study, he cinated, inspected and. also had good results feeding branded with a brand processing wastes of number assigned to the tomatoes, potatoes, peas and, customer, and then placed in sweet corn. Mushroom pens where they will be kept processing, wastes - are , separate from other another possibilky, although J customer’s cattle until they Wilson said he never fed any are marketed.” of that material. How, we asked Hatcher, We asked Wilson bow , could an operation like this much these byproducts cost work in a period of gyrating the cattlemen who are using prices for feeders, finished them for feed. “Nothing, cattle and, especially, feed? usually,” he said.“ Some “We don’t really worry companies might charge a about the feed cost,” Hat- little, but usually, the feeder cher replied, smiling again, can pick it up just for the cost “Because we use hor- of transporting it.” ticultural byproducts, we can tell a customer what it’ll cost him to feed his cattle for the next six months." Horticultural byproducts? “Like brewers grains,” Hatcher explained. “These are the residues left over when canneries, breweries - even bakeries - produce food for human consumption.. Our byproducts feeding program is based on a 1969 study by Dr. Lowell Wilson at Penn State. I feel that the byproducts are actually more digestible than uprocessed com. We get about an eight-to-one feed to gain ratio, we have healthy cattle, and our feed is a lot cheaper than $3 or $4 com.” “How much cheaper?” we asked. “A lot cheaper." Smile. Contacted at his Penn State office, Dr. Lowell Wilson said he was familiar with the Lebanon Valley Cattle Company. “They’re operating under an excellent concept,” Wilson said.- “They’re using good feeds and they’re making money. Actually, they’re recycling wastes, and I think this is a technique we’re going to be hearing more about in the years ahead ” y Wilson said he didn’t, necessarily agree that the .byproducts - - were. - more digestible than corn, but he did say they were at least equivalent to a high quality forage. Wilson noted that >*r ' l K r *,> v l 'i Hi 5 » . .'Agiant hammermilj is theJirst „ in treating horticultural byproducts before they’re fed to cattle. Fifty pound hammers crush the material into a. more digestible form. / 'f w Sounds like free feed, but it’s really not. Lebanon Valley has a fleet of dump trailers on the road 24 hours a day, picking up byproducts from processing plants as far away as 100 miles. “When they’re in the middle of canning season, .the canneries often want the. material picked up atthree or four in the morning. And that’s when we pick it up,” Hatcher said. Besides the trucks and drivers, the company has half-a-million dollars in . vested in equipment"'’to' process the byproducts once they arrive at the feedlots. There's 4 huge hammermill and a spearator in one building to grind up waste and to separate paper, metal and other trash byproducts. Dryer parts are standing iaa field, waiting to be assembled. The dryers ’will be needed, Hatcher said, ' because some of the byproducts aratoo wet when I Continued on Page 17] y r * , , y;,,,- "* i x * .. <£T f * t v dS.*.' X -* *» ' * * < ,-■'_ ; *. & (_ I -•< i" { ’ " i ,y *' ' i ', - -